Turnkey Systems Integration
Turnkey systems integration means one accountable partner takes your project from concept to a commissioned, running production line. Mikewill designs, builds, wires, programs, and starts up the whole system in-house — mechanical, electrical, controls, and robotics — so you get a working line and a single team to call, not a stack of vendors.
Scope of work
- System concept, layout, and engineering scoped to your plant and product mix
- Mechanical integration of conveyors, robots, and equipment into one line
- In-house industrial electrical, power distribution, and machine wiring
- Control panels built to spec, plus PLC, HMI, and robot programming
- Robotic cells and machine vision integrated into the wider control system
- Factory and site acceptance testing (FAT/SAT), startup, and operator training
- Long-term support from the same engineers who built the line
Our process
- 01
Scope & Concept
We walk your floor, define throughput and product goals, and lay out a system that fits the plant you already run.
- 02
Design & Engineer
Our engineers produce the mechanical, electrical, and controls design, size the equipment, and set the architecture for the whole line.
- 03
Build & Wire
We fabricate, assemble, and wire the system in-house — panels, power, and machine wiring handled by one accountable team.
- 04
Program & Test
We write the PLC, HMI, and robot code, then prove it out with factory acceptance testing before anything ships.
- 05
Commission & Support
We install, start up, and hand off a running line — then stay on call because the people who built it are the people you reach.
Related case studies
Agriculture, Feed & Grain Automated Feed Bagging & Palletizing for Tucker Milling
A complete feed-bagging and palletizing line for a leading Southeast feed producer, backed by near-daily on-site engineering support.
Metals & Steel 10+ Robotic Weld Cells for Delta Steel & Tube
More than ten robotic weld cells — mixing ABB and FANUC robotics with vision-based quality checks — for a high-volume steel tubing manufacturer.
What does turnkey systems integration actually include? +
Turnkey means we handle the full project so you don't manage a chain of vendors. That covers concept and layout, mechanical and electrical design, control panels, in-house wiring, PLC and robot programming, acceptance testing, on-site commissioning, operator training, and long-term support — all from one accountable Mikewill team.
Why hire a turnkey integrator instead of separate contractors? +
Splitting a project across a machine builder, an electrician, and a programmer leaves gaps nobody owns when something goes wrong. A turnkey integrator carries one line of accountability from design through startup. With Mikewill, the same team that wired and programmed your line is the one you call for support.
Do you do the industrial electrical work too, or just controls? +
Both. Mikewill does industrial electrical, controls, and robotics under one roof, with 20-plus years of in-house conduit and wiring experience. Handling power, wiring, and programming with one team means fewer handoffs, cleaner installations, and no finger-pointing between an electrical contractor and a controls vendor when the line starts up.
Can you integrate new automation into our existing line? +
Yes. Most turnkey projects tie into equipment you already run, not a clean slate. We design the system to fit your current plant and product mix, integrate new robots or controls with existing machinery, and phase the work to limit downtime — the same way we upgraded and expanded lines for existing clients.
How long does a turnkey integration project take? +
Timelines depend on scope, equipment lead times, and how much testing the line needs, so most run several months from concept to commissioned. We give you a realistic schedule up front, prove the system out with factory acceptance testing before it ships, and commission on site to hit your production target.
Ready to talk turnkey systems integration?
Get a senior engineer on the phone who can scope your project honestly — and tell you if there's a simpler way.